Flocell Open Cell Media is designed to deliver superior performance while prioritising environmental sustainability and cost efficiency. Unlike traditional filtration media, Flocell’s innovative approach ensures reduced carbon footprint, extended lifespan, and enhanced equipment protection.
This blog explores the key advantages of Flocell Open Cell Media and how it contributes to a greener and more economical filtration system.
Environmental Friendliness: Virgin HDPE Composition for Sustainability
Flocell Open Cell Media is crafted from 100% virgin HDPE, ensuring high quality and durability while preventing brittleness over time.
While the use of recycled plastic may seem like a greener choice, the reality is that the processing required to achieve the necessary surface quality for bio-media growth results in a higher carbon footprint than using virgin HDPE.
The multiple recycling stages increase energy consumption and emissions, making Flocell’s choice of virgin material the more environmentally responsible option when considering whole-life carbon cost.
Additionally, the antioxidants and lubricating agents needed to re-extrude virgin polymer can prevent biofilm formation, rendering the media ineffective.
Proving Long-Term Durability
A critical aspect of environmental sustainability is ensuring that filtration media does not degrade and release plastic particles into the environment.
To assess durability, a 20 year soak test was conducted by aerating the media in a single filter module for 7 days, simulating a 20-year service life with 10 minutes of aeration per week.
The results, shown, demonstrate that the Flocell Open Cell Media retains its mass over time.
The mean mass of the media before and after testing remains virtually unchanged (9.76963g vs. 9.76918g), proving that no material loss occurred over the equivalent of 20 years.
This means Flocell Open Cell Media does not break down into microplastics or contribute to plastic pollution — a significant environmental benefit.
Statistical Validation of Long-Term Stability
To further verify the durability of Flocell Open Cell Media, a T-Test was conducted to determine if there was any significant mass loss after accelerated ageing. The result:
- T-Test P-Value: 0.49
- This confirms that there is no statistically significant difference between new and used samples
- The minimal variation observed is well within normal sample variance
These findings reinforce that Flocell Open Cell Media does not degrade or shed plastic particles, ensuring a long-lasting and environmentally safe filtration solution.
Longevity and Cost Efficiency: Extended Lifespan and Capital Equipment Protection
Unlike lower-quality media that may become brittle over time, Flocell Open Cell Media is engineered for durability and longevity.
This not only ensures a longer operational life but also prevents damage to capital equipment such as pumps, which could otherwise require costly repairs.
Investing in high-quality filtration media minimises maintenance expenses and extends the lifespan of essential infrastructure.
Proprietary Design for Environmental Protection
Flocell filters are specifically designed with a proprietary lid and grid system that prevents plastic media from escaping into the environment.
This design eliminates the risk of plastic spillages, ensuring zero pollution and compliance with stringent environmental standards.
Flocell Open Cell Media sets a new benchmark for sustainable filtration solutions.
By combining the low-carbon advantages of virgin HDPE, long-term durability, and protection against environmental contamination, it provides a cost-effective, eco-friendly alternative to traditional filtration methods.
As industries seek greener and more efficient solutions, Flocell Open Cell Media stands as a proven technology for long-lasting performance without compromising environmental responsibility.
Discover how Flocell’s Open Cell Media can enhance your filtration system’s sustainability and efficiency.
Visit FlocellFiltration.com to learn more.
